Can you tell us about your background and how you ended up working for Exes Group?
I am a Mechanical Engineer with over a decade of experience in tooling development, mechanical design, and engineering leadership across industries such as semiconductors, shipbuilding, and machine design. My career started in India, where I worked on special-purpose machines and die designs for the automotive sector. Over the years, I expanded my expertise internationally with EXES group, working on diverse projects like superyacht engineering, floral processing machines, and dredging tools.
In 2021, I was given the opportunity to lead mechanical tooling & product design projects for a major high-tech manufacturer. The dynamic support of my employer made it a perfect fit for my technical background and leadership skills.
What are some of the projects you’ve worked on for Exes Group?
I’ve been deeply involved in a wide range of projects, including:
- Leading projects such as jig and fixture design, transport tools, and multi-configuration tooling solutions.
- Contributing to transport tooling concepts for advanced technology projects.
- Collaborating on a module redesign that reduced costs by over 30% while improving product reliability and meeting future environmental requirements.
- Developing high-speed processing machinery for delicate products.
- Designing superstructures for luxury vessels.
- Redesigning the outer enclosure of a hydrogen-based heat pump.
- Designing dredge equipment cutter heads.
- Creating specific tooling to measure out-gas values of products without damaging them.
What does a typical workday look like for you?
A typical day starts with aligning priorities with the engineering team and reviewing ongoing designs. I spend a good portion of my time coordinating with architects, project managers, and manufacturing teams to ensure our designs are both technically sound and manufacturable. My role also involves mentoring engineers, reviewing CAD models, conducting FMEA analyses, and ensuring compliance with ISO & ASML’s quality standards.
Could you tell us a bit more about the technologies and tools you use in your work?
In my career I’ve worked with a broad range of advanced design and engineering tools aimed at improving productivity and efficiency. These include parametric and direct modelling for quickly building and iterating parts and assemblies, as well as synchronous technology to easily edit imported CAD data. I also use generative design and topology optimization to create lightweight, high-performance components.
For product development, I rely on parametric and freeform surface modelling, integrated simulation tools for structural and modal analysis, and additive manufacturing features to design and validate parts for 3D printing. I also apply sheet metal and weldment modules to ensure designs are ready for production.
Beyond CAD, I have experience with Product Lifecycle Management (PLM) systems that support version control, engineering change management, and cross-functional collaboration. Additionally, I apply methodologies like DFMEA/PFMEA, ergonomic analysis tools, and quality documentation systems. I sometimes even create my own engineering calculators to automate processes and improve efficiency.
How are teamwork and collaboration encouraged?
At Exes Group, teamwork is built into the workflow.We have cross-functional meetings, open design reviews, and encourage knowledge sharing between senior and junior engineers.I actively involve my team in decision-making and ensure everyone understands the bigger picture behind each project. This approach not only builds trust but also sparks innovation.
What is your vision for the future of engineering?
My vision of the future of technology revolves around exploring Engineering technology is moving towards sustainability, digital integration, and rapid prototyping using CAD and PLM and also integration of AI with these tools. I envision a future where designs are not only optimized for performance and cost but also for environmental impact and adaptability.
Lastly, are you happy in your current role and proud of the projects you have worked on or currently working on?
Yes, I’m very happy in my current role. The projects I’ve led, such as modular redesigns, developing dredge equipment cutter head designs, designing superstructures for luxury yachts, and high-speed processing machinery have been both challenging and rewarding. Seeing the tangible impact of our work on performance, cost, and sustainability makes me proud to be part of Exes Group.
Want to know more?
Want to learn more about engineering outsourcing? View our references or contact us.